ZOLLER »redomatic« is a versatile tool presetting and heat-shrinking machine that streamlines the tool preparation process. This innovative system combines both tool presetting and heat-shrinking operations into a seamless, efficient workflow. It ensures precise tool length adjustments and provides significant energy savings. The integrated heat-shrinking process is quick and straightforward, thanks to the »masterPiece« adjusting adapter. With a unique control concept, this machine offers the highest precision and certified safety standards.
It minimizes energy consumption while maximizing productivity and tool longevity. The ZOLLER »redomatic« is designed for ease of use, making it suitable for both experienced and novice operators. The system's smart design, featuring the ZOLLER induction coil, accelerates heating and cooling processes, safeguarding tool holders from potential damage. It also offers reliable shrink-clamping technology and is an excellent choice for adjusting, measuring, and length-specific shrink-clamping of tools. Overall, the ZOLLER »redomatic« is a solution that enhances efficiency and productivity in tool management.
Achieving Your Objectives with Safety and Efficiency The ZOLLER »redomatic« enables a swift preparation of shrink-clamped tools. It incorporates the »pilot 4.0« image processing software, a dedicated carrier unit, and continuous job step monitoring, simplifying work while ensuring speed and reliability.
The »redomatic« technology streamlines processes, allowing even inexperienced operators to achieve efficiency after minimal training. All components are systematically arranged on the carrier unit. The »pilot 4.0« image processing software guides users through job steps and automates many processes. It provides a list of required components for each step, displaying their locations on the screen. »redomatic« offers a comprehensive solution for tool adjustment, measurement, and length-specific shrink-clamping.
| Technical Data and Installation Dimensions | »redomatic 400« | Installation Dimensions | »redomatic 600« | Installation Dimensions |
|---|---|---|---|---|
| Maximum tool length Z | 23.62" (600 mm) | Maximum tool length Z | 23.62 / 31.5 / 39.4" (600 / 800 / 1000 mm) | Maximum tool length Z |
| Measuring range X axis | 8.27 / 12.2" (210 / 310 mm) | Measuring range X axis | 10.63 / 11.8 / 15.75" (270 / 300 / 400 mm) | Maximum clampable shank diameter |
| Maximum clampable shank diameter | 1.25" (32 mm) | Maximum clampable shank diameter | 1.25 / 2" (32 / 50 mm) | Maximum tool diameter D |
| Maximum tool diameter D | 16.54 / 24.4" (420 / 620 mm) | Maximum tool diameter D | 21.3 / 23.62 / 31.5" (540 / 600 / 800 mm) |
Insert the tool, press a button, and you're done. It's as easy as that to securely clamp tools using ZOLLER's universal »ace« high-precision spindle (all-clamping element) – always delivering consistent precision, accuracy, and reliability down to the last micrometer. The universal tool holder adapter exchange system allows for quick exchanges in under 10 seconds between different holder systems like SK, HSK, PSC, VDI, KM, or hydroexpansion. It's no surprise that these power-operated high-precision spindles have earned the admiration of users worldwide for decades.
A linear adjusting system controlled by CNC for precisely setting tool lengths using a limit pin. It is also available in the »asza-rot« version, allowing optional tool length adjustment through automatic screw rotation (not applicable for shrink-clamping chucks).
In tools designed for Minimum Quantity Lubrication (MQL), the coolant transfer piece must be securely attached to the end of the tool shaft with a positive-locking connection. Only in this way can you achieve full functionality and reliability in production with MMS tools. ZOLLER's technology ensures a secure and automatically locking connection to the coolant supply.
It is used for shrink-clamping larger holders with diameters ranging from 1.57 to 2 inches (40 to 50 mm) and reinforced shrink-clamping holders with thicker walls. This induction coil can be easily and quickly switched out with the 14 kVA induction coil via a quick exchange interface. The 22 kVA induction coil comes with shielding washers in diameters of 0.63 to 0.79 inches (16 to 20 mm), 0.98 to 1.26 inches (25 to 32 mm), and 1.57 to 2 inches (40 to 50 mm), and these can optionally be divided for use.
When the »redomatic 600« is not in tool shrinking mode, the »redomatic« sliding unit can be automatically lowered to the parking position through software control. This allows for measuring tool diameters of up to 31.49 inches (800 mm).
The cooling bells provide clear guidance during the cooling process using a color system, switch-over LEDs, and cooling time monitoring:
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