A quick overview of all advantages
Efficiency
Ideal ratio between measurement volume and footprint
- Compact design that saves space
- Large and easily accessible volume measurement
- Can be loaded from three sides and from the top
- Does not require compressed air
Speed
Decreased operation duration and quick assessments
- scanning with ZEISS VAST XXT
- Point by point measurements using the ZEISS VAST sensor
- ZEISS Duplex palletizing system for increased efficiency
- Four-axis measurement using a rotary table
Precision
Exact outcomes even under severe conditions
- Shielded against dust and moisture
- ShopFloor base with IP54 certification
- Maintained thermal stability through glass ceramic scales
- Linear drive nut and ball-bearing guidance system with protected guidance across all axes
- Standard inclusion of passive vibration reduction
Features
Completely prepared to meet your challenges. Explore the distinctive attributes of ZEISS DuraMax
ZEISS VAST XXT
The ZEISS VAST XXT technology facilitates both single-point measurements and scanning, promising optimal productivity coupled with consistent outcomes. Leveraging this scanning technology, you can achieve a significantly higher point density measurement, which in turn allows for a more detailed assessment of the tolerances of size, shape, and position. Moreover, the broad array of styli options enables the measurement of intricate features across a wider range of components.
Measurement volume
ZEISS DuraMax presents a peerless ratio of measurement volume to footprint. It ensures prime accessibility and visibility into the measurement area, coupled with the convenience of loading from three different sides and from above, all at an ideal working height. This design not only enhances ergonomics and safety but also curtails the time spent on operations.
Rotational Table
Utilizing the optional rotational table enhances flexibility, especially for symmetrically rotational small components, facilitating the measurement of intricate tasks through a fourth axis. This setup not only simplifies the stylus systems but also diminishes operational time by reducing the number of necessary probe alterations
Temperature resistivity
Every axis features glass-ceramic scales that remain unaffected by temperature fluctuations, ensuring consistent measurements in the temperature range of +18 °C to +30 °C. The system's IP54 base safeguards the computer components
Pneumatic vibration isolation
The optional pneumatic vibration isolation prevents the influence of ground vibrations on measurement results and provides automatic level control. It can also be retrofitted for ZEISS DuraMax and ZEISS O-INSPECT.
Accessories
The ZEISS Integration Series facilitates the adaptable enhancement of your measurement solutions, ensuring seamless incorporation into your current operations while boosting productivity and throughput
ZEISS CALYPSO
The user-friendly ZEISS CALYPSO software provides considerable flexibility for a variety of measurement tasks, complemented by the straightforward programming facilitated by ZEISS CALYPSO express. Leveraging the single-point mode in ZEISS DuraMax, you can now utilize your tactile sensor in the ZEISS VAST probing mode, potentially reducing measurement time by 25-80% based on the specific task at hand.
ZEISS DuraMax HTG
The ZEISS DuraMax HTG is designed to function optimally across an extensive temperature range, showcasing the highest temperature gradient. Suitable for both manufacturing settings and automated systems, it stands as a flexible solution, enhancing resistance to environmental factors during measurement tasks.
Key Features
- High-temperature precision measurement
- Zerodur scales minimizing thermal expansion
- Workpiece temperature adjustment through dedicated sensors
- Enhanced protection against contaminants with additional filters on the X and Y axes
Technical specifications
| DuraMax | DuraMax HTG | |
|---|---|---|
|
Measuring volume |
500 x 500 x 500 mm3 |
500 x 500 x 500 mm3 |
|
Length measurement error E0 in μm |
2.4 + L/300 18°C - 22°C |
2.2 + L/300 18°C - 22°C |
|
Extended temperature range (ZEISS TVA 1) E0/E40 in µm |
2.7 + L/250 18°C - 26°C |
2.5 + L/250 18°C - 26°C |
|
Extended temperature range (ZEISS TVA 2) E0/E40 in µm |
2.9 + L/200 18°C - 30°C |
2.7 + L/200 18°C - 30°C |
|
Extended temperature range (ZEISS TVA 3) E0/E40 in µm |
not available |
3.9 + L/100 15°C - 40°C |
|
Software |
ZEISS CALYPSO |
ZEISS CALYPSO |
|
Tactile Sensor |
VAST XXT TL 3 |
VAST XXT TL 3 |
|
Stylus length |
radially up to 65 mm (star stylus) |
radially up to 65 mm (star stylus) |
|
Probe diameter |
0.3 - 8 mm |
0.3 - 8 mm |
Flexible Solutions
The product range of the ZEISS Integration Series allows for flexible expansion of your measurement solution to ensure optimal integration into your existing processes and to increase productivity and throughput.
The ZEISS DuraMax duplex system enhances the efficiency of machine use by allowing workpieces to be secured and released concurrently with the measurement procedure. Furthermore, it facilitates better ergonomics in handling components and safeguards the measuring sensors from potential damages.
Setup during the measurement process
- Optimized CMM utilization
- High throughput of workpieces
Utilizing ZEISS PiWeb, the GageStation amalgamates data from handheld measurement tools with CMM measurement data, showcasing them clearly through touchscreen displays and measurement report templates. The GageStation is compact, necessitating minimal space, and shields against environmental factors in the manufacturing setting that could distort the measurement outcomes.
Unified report of all quality data
- Equipment-independent data gathering
- Centralized data management
- Defense against environmental disruptions
The ZEISS Automation Interface facilitates the straightforward automation of your measurement apparatus with no need for specialized engineering knowledge. It not only initiates inspection routines and offers feedback on the outcomes or the status of the machinery but also governs CMM peripherals. Pre-set for all items in the ZEISS Integration Series, it simplifies the management of automatic fixtures and pallet feeds, requiring just a few clicks for setup. Moreover, it accommodates configurations for custom fixtures created by users.
Hassle-free CMM periphery automation
- Universal communication protocols: OPC UA, Profinet, EthernetIP
- Tailored user access for various roles including plant operators and technicians
- Suitable for both novice and experienced users in manual or automatic modes
- User-friendly setup through the UI, bypassing intricate PLC coding
- Streamlined initiation ensuring minimal risk and cost
Documents and brochures
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