Description
The Statiscan® II Induction Heat Treating Scanning System is a comprehensive vertical scanning workstation. It features two standard scanning spindles, a sturdy tower assembly, and user-friendly PC/PLC-based controls for easy setup and diagnostics. The redesigned scanning tower ensures durability and reliability, making it suitable for various applications. Additionally, the CQI-9 Signature Monitoring package enhances quality control by capturing real-time data to identify trends before affecting product quality.
Tech Specs and Options
Tech Specs
| Standard Power Ratings | 50-300 kW @ 10-200 kHz |
| Dimensions | 93.3” (2369mm) W 87” (2210mm) D X 108.63” (2759mm) H |
| Tower Span Length | 26.5” (673mm) |
| Maximum Part Length | 30” (762 mm) |
| Scanning Speed (Max)/sec | 10”/sec |
| Workpiece Capacity/Spindle | 25 lbs. (10 kg/spindle) |
| Spindle Center Spacing | 8″ (203 mm) |
| Standard Controls | Standard PLC with HMI interface with virtually unlimited program recipe storage |
| Cooling System | Closed-loop nonferrous reservoir, heat exchanger, and recirculating system with centrifugal pump |
Options
| Auto Door | Side access door |
| High-pressure coil booster pump | Insta-change coil adapter |
| Servo-driven actuators | Process data archiving |
| Signature process monitoring | Pneumatic load assist vees |
| Pneumatic upper centers w/down pressure | Upper live centers for part rotation detection |
| Upper driven centers | Servo part rotation |
| Hollow spindles for ID part processing if needed | Mist collection system |
| LVDT - Linear transducer for precision part positioning | Auto-adjust upper centers |
| Quench filtration upgrade | Automatic lubrication system |
| Quench concentration sensors | Robot Interface upgrade |
| Active TIR control | 6 axis 5kg robot |
Features
- Dual spindles for simultaneous processing of multiple parts
- Scanning capability for part lengths up to 30 inches, with a maximum heated length of 24 inches on the standard model
- Self-contained and compact design, perfect for conserving floor space and suitable for work cell setups
- Various power ratings and frequency ranges available to match precision hardening requirements
- User-friendly controls that streamline setup, changeover, and diagnostics
- Enclosed water cooling and quench recirculation system with filtration for quieter operation
- Manufactured to meet machine tool standards, ensuring reliable performance
- Simple utility connection for quick installation and relocation
Brochure
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