Halter Universal Big 35/70 - Robotic Heavy Workpiece Loading Solution

Halter Universal Big 35/70

Turning/Milling

The Universal Big 35/70 is a robotic loading solution designed for turning and milling, with a focus on heavy workpiece loading. It also provides a substantial capacity for handling shafts of up to 600 mm.

Enhance your productivity with a setup time of less than 5 minutes, allowing you to prepare a new batch while the robot is in operation.

Your benefits with Halter

  • Quick delivery
  • Turn-key installation
  • Local and remote support
  • Attractive financing options

Extending Options

Universal Models Can Incorporate Added Functions

Customized Workpiece Solutions

Halter's application engineering team is equipped to create tailored solutions like custom grid plates and gripper fingers designed specifically for your unique workpieces. This level of customization is particularly beneficial when automating tasks involving special handling, such as castings. All these specialized solutions can be seamlessly integrated into the user-friendly HALTER SmartControl system. Our solutions' adaptability ensures that you can automate a wide range of workpiece variations

Shaft Handling

The HALTER Universal can be equipped with a shaft handling option, allowing you to load workpieces with heights of up to 600 mm, depending on the model. This option includes a comprehensive package featuring an additional 2-finger gripper, gripper fingers for various diameters, height-adjustable pins for grid plate support, and a regripping station

Optional Functionalities

  • Unloading workpieces onto pallets
  • Unloading workpieces at external fixed positions (e.g., conveyor belts)
  • Removal of residual material
  • Retrieving workpieces from revolver tools
  • Cleaning workpieces outside the CNC machine
  • Precise positioning of workpieces on measuring stations
  • Efficient removal of rejected workpieces
  • Secure workpiece side-gripping
  • Accurate orientation of workpieces within CNC machine chucks
  • Customized functionalities tailored to your specific requirements

Capacity & Specifications

System

Feature Description
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movable by 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm 35 kg / 70 kg
Drip tray for leaking coolant
Workpiece side-gripping station Option
Workpiece turnover station for two-sided machining Option
Status light Option
Standard robot-machine interface for every CNC machine

Halter Smartcontrol

Feature Description
Intuitive and graphical programming in 12 steps
Touch screen 21 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with 4

Halter Smartcontrol Standard Functionalities

Feature Option
Positioning workpiece in machine vise with soft push function
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

Halter SmartControl Enables the Following Optional Functionalities

Workpiece Turnover Function for Two-Sided Machining Option
Unloading Workpiece on Pallet Option
Unloading Workpiece on External Fixed Position, e.g. Conveyor Belt Option
Unloading of Residual Material Option
Collecting a Workpiece from a Revolver Tool Option
Cleaning of Workpiece Outside the CNC Machine Option
Positioning Workpiece on Measuring Station Option
Removal of Rejected Workpieces Option
Workpiece Side-Gripping Option
Radial Positioning of the Workpiece in the Chuck Option
Shaft Handling Option
Customer-Specific Functionalities On Request

Grippers

Description Option
2-finger gripper for rectangular workpieces Option
3-finger gripper for round workpieces Option
2-finger gripper for shaft handling Option
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippers Option
Quickly adjustable gripper fingers
Workpiece-specific gripper fingers Option
Pressure sensor on the robot arm monitors air pressure UNIVERSAL

Safety

Functionality Option
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Automatic servo-driven door opener with integrated safety mechanism Option
Closed safety circuit

Input

Property Value
Voltage 400 V
Peak Consumption 16 A / 32 A
Compressed Air Pressure 6.5 bar

Dimensions

Property Value
Length 2800 mm
Width 2250 mm
Height 2220 mm
Total weight 2490 kg / 2800 kg

Capacity

Property Value
Workpiece Diameter (Min - Max) 10 mm - 300 mm
Minimum Workpiece (Length x Width) 10 mm x 10 mm
Maximum Workpiece (Length x Width) 300 mm x 300 mm
Height of Workpiece (Min - Max) 10 mm - 300 mm
Maximum Load Capacity of Robot Arm 35 kg / 70 kg
Maximum Total Weight on Rotating Table 3000 kg
Max. Number of Workpieces for Grid Plate 10-35 mm 320
Max. Number of Workpieces for Grid Plate 23-55 mm 206
Max. Number of Workpieces for Grid Plate 23-85 mm 112
Max. Number of Workpieces for Grid Plate 23-115 mm 66
Max. Number of Workpieces for Grid Plate 23-135 mm 52
Max. Number of Workpieces for Grid Plate 23-175 mm 28
Max. Number of Workpieces for Grid Plate 23-195 mm 24
Max. Number of Workpieces for Grid Plate 23-230 mm 18
Max. Number of Workpieces for Grid Plate 23-300 mm 10
Workpiece-Specific Grid Plates Option

Capacity for Shaft Handling

Property Value
Workpiece Diameter (Min - Max) 10 mm - 300 mm
Minimum Workpiece (Length x Width) 10 mm x 10 mm
Maximum Workpiece (Length x Width) 300 mm x 300 mm
Height of Workpiece (Min - Max) 10 mm - 300 mm
Maximum Load Capacity of Robot Arm 35 kg / 70 kg
Maximum Total Weight on Rotating Table 3000 kg
Max. Number of Workpieces for Grid Plate 10-35 mm 320
Max. Number of Workpieces for Grid Plate 23-55 mm 206
Max. Number of Workpieces for Grid Plate 23-85 mm 112
Max. Number of Workpieces for Grid Plate 23-115 mm 66
Max. Number of Workpieces for Grid Plate 23-135 mm 52
Max. Number of Workpieces for Grid Plate 23-175 mm 28
Max. Number of Workpieces for Grid Plate 23-195 mm 24
Max. Number of Workpieces for Grid Plate 23-230 mm 18
Max. Number of Workpieces for Grid Plate 23-300 mm 10
Workpiece-Specific Grid Plates Option

Documents and brochures

Halter Universal Big 35/70
1.52 MB
DOWNLOAD

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