The ZOLLER »toolBalancer« is an advanced tool balancing system designed for precise balancing of tools with ease. Its user-friendly features, including the ergonomically designed safety cover »twinPanel« and a convenient membrane keypad, simplify the balancing process. The system is equipped with advanced software that guides operators through various balancing applications, including one or two balancing planes, material removal balancing, and more.
To address the challenges posed by imbalanced tools, the »toolBalancer« employs a deliberate center offset in the balancing adapter, ensuring precise results.
The balancing adapter's two-point contact and pressure element enhance sensor signals, guaranteeing highly accurate balancing outcomes.
The product comes in two models, the »toolBalancer 550« and the »toolBalancer 750,« catering to different tool sizes and lengths. Its touchscreen interface, visual insertion aid, and laser marking feature add convenience and efficiency to the tool-balancing process. With its wide range of accessories and options, the ZOLLER »toolBalancer« is a versatile solution for achieving optimal tool balance, boosting productivity, and prolonging tool life.
It is accessible in 25 languages and offers an intuitive graphical user interface for quick and straightforward balancing in 1 or 2 planes, along with comprehensive standard features.
Effortless software control through touchscreen interface.
The spindle's angular position is displayed on the monitor.
Utilizes a laser beam to indicate imbalance and corrective position on the tool holder.
Used for measuring and compensating for static imbalance in one plane.
Used for measuring and compensating for dynamic imbalance in two planes.
The »toolBalancer« simplifies tool balancing with ease. It features an ergonomically designed safety cover »twinPanel«, a user-friendly membrane keypad, and ample storage space in the work area.
ZOLLER's intuitive operating software, with its structured graphic interface, guides operators through the measuring and balancing process. The software offers various balancing applications on 1 to 2 balancing levels, including options for fixed location compensation with balancing screws, utilizing balancing rings, or material removal balancing like drilling or milling.
| Technical Data | »toolBalancer 550« | »toolBalancer 750« |
|---|---|---|
| Dimensions with integrated control unit (monitor holder) | 38.2 x 31.7 x 67.8" (973 x 806 x 1725 mm) | 38.2 x 31.7 x 76.9" (973 x 806 x 1957 mm) |
| Dimensions with separate »cockpit« control unit | 59.7 x 51.1 x 67.8" (1518 x 1300 x 1725 mm) | 59.7 x 51.1 x 76.9" (1518 x 1300 x 1957 mm) |
| Weight of standard version | 1631.42/1609.37 lbs (740/730 kg) | 1664.49/1642.44 lbs (755/745 kg) |
| Maximum tool length | 21.6" (550 mm) | 29.5" (750 mm) |
| Maximum tool diameter | 18.9" (480 mm) | 18.9" (480 mm) |
| Maximum tool weight | 30 kg | 30 kg |
| Maximum spindle speed | 1200 U/min | 1200 U/min |
| Measuring accuracy | < 0.4 gmm | < 0.4 gmm |
| Balance Adapter |
|---|
| Balance adapter (others available on request) |
| Balance adapter SK 30/40/50 |
| Balance adapter HSK 32/40/50/63/80/100 (A/C/E-B/D/F) |
| Balance adapter PSC C 32/40/50/63/80 |
| Accessories |
|---|
| Tool identification via handheld scanner with holder |
| Precision scale (optionally with DAkkS certification)/tool scale |
| Column storage for scale and balancing screw set |
| Laser printer/label printer |
| Shelves for label printer, laser printer, tools |
| Test rotor |
| Calibration magnets |
| Balancing putty |
| Balancing screw set/balancing rings |
| UPS unit 230 V/750 VA |
| Floor attachment set |
| Device Equipment |
|---|
| Integrated control unit (monitor holder) with 17 inch touch monitor and ZOLLER operating software |
| Separate »cockpit« control unit with 17 inch touch monitor and ZOLLER operating software, including keyboard, mouse, and shelves for printer and other accessories |
| »twinPanel« safety cover for maximum safety during balancing |
| Control cabinet for securely holding all electronic components |
| Membrane keypad for operating the spindle and cover lock |
| “EMERGENCY STOP” SWITCH |
| Storage compartment for balancing adapter |
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